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Chilled Water Coils

A chilled water coil is a tube-and-fin heat exchanger designed to provide efficient cooling in commercial and industrial HVAC systems. A typical chilled water coil consists of 4–12 rows of tubes that pass through sheets of formed fins, with the fins mechanically bonded to the tubes through tube expansion to maximize heat transfer. Chilled water coil designs vary based on required cooling capacity, airflow, water flow rate, and system application. Entering chilled water temperatures typically range from 40°F–55°F, with coil performance also influenced by the number of rows, fin spacing, tube diameter, and air and water temperatures.

Chilled Water Coil

Tubes

Materials

  • Copper
  • Cupro-Nickel
  • Stainless Steel

Sizes

  • 3/8"
  • 1/2"
  • 5/8"

Wall Thickness

  • 3/8" & 1/2"
  • • 0.016
  • • 0.020
  • 5/8"
  • • 0.020
  • • 0.025
  • • 0.035
  • • 0.049

Fins

Materials

  • Aluminum
  • Copper
  • Stainless Steel

Specifications

  • 3/8": 10-20 FPI
  • 1/2": 6-16 FPI
  • 5/8": 6-14 FPI

Fin Thickness

  • 0.006
  • 0.008
  • 0.010

Headers

Materials

  • Copper
  • Cupro-Nickel
  • Stainless Steel

Casing

Materials

  • Galvanized Steel
  • Stainless Steel

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Please Note:

Nationwide Coils specializes in commercial and industrial HVAC coils and does not manufacture or distribute coils for residential applications.

What is a Chilled Water Coil?

A chilled water coil is a heat exchanger used in commercial HVAC systems to cool and dehumidify air. Chilled water circulates through the coil’s tubes while warm return or outdoor air passes across the finned surface. Heat transfers from the air into the chilled water, lowering the air temperature before it is delivered to the conditioned space. Chilled water coils are commonly installed in air handling units, rooftop air handlers, fan coil units, dedicated outdoor air systems and other hydronic air-conditioning equipment. Chilled water coils can be configured for a wide range of applications, from standard comfort cooling to systems requiring precise temperature and humidity control.

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Frequently Asked Questions

Replacement Chilled Water Coils

Does the airflow matter when replacing a chilled water coil?

Yes, airflow matters. Chilled water coils need to be piped for counter flow with the return being on the entering air side of the coil and the supply being on the leaving air side of the coil. This allows the return water to temper the warmest entering air getting it closer to its set point prior to leaving the last row where it will see the coldest supply water temperature. The reason for this is counter-flow which maintains the maximum temperature difference across the chilled water coil throughout the time the air is passing through the chilled water coil. Without proper counter-flow there will be capacity loss estimated at 1-2% per row.

What is the best way to help with moisture problems on a chilled water coil?

If you are experiencing moisture problems with your chilled water coil, you want to make sure you don’t go over 550 FPM on the face velocity. If your chilled water coil fin height is above 42”, an intermediate drain pan should be utilized. If 550 FPM of face velocity cannot be achieved, then moisture eliminators may need to be mounted on the leaving air side of the chilled water coil.

How do we count the rows on a chilled water coil?

Count horizontally across the chilled water coil. Even though tubes are staggered horizontally they are not staggered vertically, each section of vertical tubes counts as a row.