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Hot Water Coils

A hot water coil is a tube-and-fin heat exchanger designed to provide reliable heating for commercial and industrial HVAC systems. A typical hot water coil consists of 1–4 rows of tubes with entering hot water temperatures generally ranging from 120°F–180°F. Factors affecting hot water coil performance include coil rows, fin spacing, tube diameter, water flow rate, circuiting, face velocity and allowable air- and water-side pressure drops. Proper sizing of a hot water coil ensures efficient, consistent heating performance.

Hot Water Coil

Tubes

Materials

  • Copper
  • Cupro-Nickel
  • Stainless Steel

Sizes

  • 3/8"
  • 1/2"
  • 5/8"

Wall Thickness

  • 3/8" & 1/2"
  • • 0.016
  • • 0.020
  • 5/8"
  • • 0.020
  • • 0.025
  • • 0.035
  • • 0.049

Fins

Materials

  • Aluminum
  • Copper
  • Stainless Steel

Specifications

  • 3/8": 10-20 FPI
  • 1/2": 6-16 FPI
  • 5/8": 6-14 FPI

Fin Thickness

  • 0.006
  • 0.008
  • 0.010

Headers

Materials

  • Copper
  • Cupro-Nickel
  • Stainless Steel

Casing

Materials

  • Galvanized Steel
  • Stainless Steel

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Please Note:

Nationwide Coils specializes in commercial and industrial HVAC coils and does not manufacture or distribute coils for residential applications.

What is a Hot Water Coil?

A hot water coil is a heat exchanger used to transfer heat from hot water into an airstream. Hot water circulates through the hot water coil’s tubes while cool return or outdoor air passes across the finned surface. Heat transfers from the hot water into the air, raising the air temperature before it is delivered to the conditioned space. Hot water coils are commonly installed in air handling units (AHUs), rooftop air handlers (RTUs), fan coil units, dedicated outdoor air systems (DOASs) and other hydronic heating equipment. Hot water coils can be configured for a wide range of applications, from standard comfort heating to systems requiring precise temperature control and freeze protection.

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Frequently Asked Questions

Replacement Hot Water Coils

Does the airflow matter when replacing a hot water coil?

Yes, airflow matters. Water coils need to be piped for counter flow with the return being on the entering air side of the coil and the supply being on the leaving air side of the coil. This allows the return water to temper the warmest entering air getting it closer to its set point prior to leaving the last row where it will see the coldest supply water temperature. The reason for this is counter-flow which maintains the maximum temperature difference across the coil throughout the time the air is passing through the coil. Without proper counter-flow there will be capacity loss estimated at 1-2% per row.

What is the best way to help with moisture problems on a hot water coil?

You want to make sure you don’t go over 550 FPM on the face velocity. If your coil fin height is above 42”, an intermediate drain pan should be utilized. If 550 FPM of face velocity cannot be achieved, then moisture eliminators may need to be mounted on the leaving air side of the coil.

How do we count the rows on a hot water coil?

Rows are counted horizontally across the coil. Even though tubes are staggered horizontally they are not staggered vertically, each section of vertical tubes counts as a row.