Chilled water coils are tube-and-fin heat exchangers typically designed with 4–12 tube rows...
A hot water coil is a tube-and-fin heat exchanger designed to provide reliable heating for commercial and industrial HVAC systems. A typical hot water coil consists of 1–4 rows of tubes with entering hot water temperatures generally ranging from 120°F–180°F. Factors affecting hot water coil performance include coil rows, fin spacing, tube diameter, water flow rate, circuiting, face velocity and allowable air- and water-side pressure drops. Proper sizing of a hot water coil ensures efficient, consistent heating performance.
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A hot water coil is a heat exchanger used to transfer heat from hot water into an airstream. Hot water circulates through the hot water coil’s tubes while cool return or outdoor air passes across the finned surface. Heat transfers from the hot water into the air, raising the air temperature before it is delivered to the conditioned space. Hot water coils are commonly installed in air handling units (AHUs), rooftop air handlers (RTUs), fan coil units, dedicated outdoor air systems (DOASs) and other hydronic heating equipment. Hot water coils can be configured for a wide range of applications, from standard comfort heating to systems requiring precise temperature control and freeze protection.
Replacement Hot Water Coils
Yes, airflow matters. Water coils need to be piped for counter flow with the return being on the entering air side of the coil and the supply being on the leaving air side of the coil. This allows the return water to temper the warmest entering air getting it closer to its set point prior to leaving the last row where it will see the coldest supply water temperature. The reason for this is counter-flow which maintains the maximum temperature difference across the coil throughout the time the air is passing through the coil. Without proper counter-flow there will be capacity loss estimated at 1-2% per row.
You want to make sure you don’t go over 550 FPM on the face velocity. If your coil fin height is above 42”, an intermediate drain pan should be utilized. If 550 FPM of face velocity cannot be achieved, then moisture eliminators may need to be mounted on the leaving air side of the coil.
Rows are counted horizontally across the coil. Even though tubes are staggered horizontally they are not staggered vertically, each section of vertical tubes counts as a row.